SEMICONDUCTOR TECHNOLOGY

Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal–oxide–semiconductor devices

Li Yongliang and Xu Qiuxia

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Abstract: A novel dry etching process of a poly-Si/TaN/HfSiON gate stack for advanced complementary metal–oxide–semiconductor (CMOS) devices is investigated. Our strategy to process a poly-Si/TaN/HfSiON gate stack is that each layer of gate stack is selectively etched with a vertical profile. First, a three-step plasma etching process is developed to get a vertical poly-Si profile and a reliable etch-stop on a TaN metal gate. Then different BCl3-based plasmas are applied to etch the TaN metal gate and find that BCl3/Cl2/O2/Ar plasma is a suitable choice to get a vertical TaN profile. Moreover, considering that Cl2 almost has no selectivity to Si substrate, BCl3/Ar plasma is applied to etch HfSiON dielectric to improve the selectivity to Si substrate after the TaN metal gate is vertically etched off by the optimized BCl3/Cl2/O2/Ar plasma. Finally, we have succeeded in etching a poly-Si/TaN/HfSiON stack with a vertical profile and almost no Si loss utilizing these new etching technologies.

Key words: TaN metal gateHfSiON high-kplasma etchingselectivityintegration

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    Received: 18 August 2015 Revised: 23 February 2011 Online: Published: 01 July 2011

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      Li Yongliang, Xu Qiuxia. Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal–oxide–semiconductor devices[J]. Journal of Semiconductors, 2011, 32(7): 076001. doi: 10.1088/1674-4926/32/7/076001 Li Y L, Xu Q X. Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal–oxide–semiconductor devices[J]. J. Semicond., 2011, 32(7): 076001. doi: 10.1088/1674-4926/32/7/076001.Export: BibTex EndNote
      Citation:
      Li Yongliang, Xu Qiuxia. Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal–oxide–semiconductor devices[J]. Journal of Semiconductors, 2011, 32(7): 076001. doi: 10.1088/1674-4926/32/7/076001

      Li Y L, Xu Q X. Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal–oxide–semiconductor devices[J]. J. Semicond., 2011, 32(7): 076001. doi: 10.1088/1674-4926/32/7/076001.
      Export: BibTex EndNote

      Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal–oxide–semiconductor devices

      doi: 10.1088/1674-4926/32/7/076001
      Funds:

      the Special Funds for Major State Basic Research Projects under Grant (Grant No 2006CB302704 ) ; National Natural Science Foundation of China ( Grant No 60776030 )

      • Received Date: 2015-08-18
      • Accepted Date: 2011-01-17
      • Revised Date: 2011-02-23
      • Published Date: 2011-06-22

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