| Citation: |
Hua Zhang, Yingtao Guo, Longhua Liu, Zhigang Song, Wanhua Zheng. Sparse wafer metrology for semiconductor process control with physics-informed diagnostics[J]. Journal of Semiconductors, 2026, In Press. doi: 10.1088/1674-4926/26070009
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H Zhang, Y T Guo, L H Liu, Z G Song, and W H Zheng, Sparse wafer metrology for semiconductor process control with physics-informed diagnostics[J]. J. Semicond., 2026, accepted doi: 10.1088/1674-4926/26070009
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Sparse wafer metrology for semiconductor process control with physics-informed diagnostics
DOI: 10.1088/1674-4926/26070009
CSTR: 32376.14.1674-4926.26070009
More Information-
Abstract
Production-compatible wafer-thickness metrology often samples fewer than ten sites per wafer, limiting process-control decisions. This work evaluates what such sparse measurements can support, when physics priors add value, and where additional measurements are needed. We combine MOCVD and MBE simulators, leakage-safe Polynomial Ridge and XGBoost predictors, and a physics-informed Kolmogorov-Arnold Network (PI-KAN) with a weak transport-diffusion residual. Eleven reconstruction methods are tested on public wafer data comprising MOVPE/AlN, hBN, and OpenMV silicon wafers. For OpenMV mean-thickness screening, Polynomial Ridge and XGBoost reach test $R^2 \geq 0.996$ with $C_{pk} \geq 2.63$; these high values largely reflect the known eight-site mean baseline, and the incremental ML improvement is 0.050–0.053 nm. On the MOVPE benchmark, Quadratic Ridge and Gaussian Process tie for the best protocol-summary score, while PI-KAN ranks lower but supplies diagnostic value: its PDE residual correlates with reconstruction error ($\rho = 0.698$, $p = 0.008$), and model-disagreement signals correlate with held-out error. The results support an offline tiered metrology strategy: classical baselines for screening, physics-regularized overlays for diagnosis, and triggered measurements for local edge or anomaly decisions. -
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Proportional views



Hua Zhang received his bachelor's degree from Zhejiang University of Technology in 2021. He is currently pursuing a master's degree at the University of Chinese Academy of Sciences under the supervision of Researcher Zhigang Song at the Institute of Semiconductors, Chinese Academy of Sciences. His research focuses on machine-learning-assisted modeling and diagnostics for MOCVD growth, including sparse wafer metrology, wafer-thickness prediction, and physics-informed simulation for semiconductor process control.
Zhigang Song received his PhD degree in 2017 from the Institute of Semiconductors, Chinese Academy of Sciences (CAS), under the supervision of Academician Shushen Li. From 2017 to 2020, he conducted postdoctoral research at the Max Planck Institute for Chemical Physics of Solids in Germany and Nanyang Technological University in Singapore. In October 2020, he joined the Institute of Semiconductors, CAS, as an associate professor. His research interests include the simulation of semiconductor optoelectronic materials and device systems, AI and optoelectronic large models, and semiconductor photoelectric detection and sensing systems.
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