J. Semicond. > 2023, Volume 44 > Issue 12 > 122801

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High-temperature annealing of (${\bar{\mathbf{2}}}{\mathbf{01}}$) β-Ga2O3 substrates for reducing structural defects after diamond sawing

Pavel Butenko1, , Michael Boiko2, Mikhail Sharkov2, Aleksei Almaev3, Aleksnder Kitsay2, Vladimir Krymov2, Anton Zarichny3 and Vladimir Nikolaev1, 2

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 Corresponding author: Pavel Butenko, pavel.butenko@mail.ioffe.ru

DOI: 10.1088/1674-4926/44/12/122801

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Abstract: A commercial epi-ready ($ {\bar 2}01 $) β-Ga2O3 wafer was investigated upon diamond sawing into pieces measuring 2.5 × 3 mm2. The defect structure and crystallinity in the cut samples has been studied by X-ray diffraction and a selective wet etching technique. The density of defects was estimated from the average value of etch pits calculated, including near-edge regions, and was obtained close to 109 cm−2. Blocks with lattice orientation deviated by angles of 1−3 arcmin, as well as non-stoichiometric fractions with a relative strain about (1.0−1.5) × 10−4 in the [$ {\bar 2}01 $] direction, were found. Crystal perfection was shown to decrease significantly towards the cutting lines of the samples. To reduce the number of structural defects and increase the crystal perfection of the samples via increasing defect motion mobility, the thermal annealing was employed. Polygonization and formation of a mosaic structure coupled with dislocation wall appearance upon 3 h of annealing at 1100 °C was observed. The fractions characterized by non-stoichiometry phases and the block deviation disappeared. The annealing for 11 h improved the homogeneity and perfection in the crystals. The average density of the etch pits dropped down significantly to 8 × 106 cm−2.

Key words: gallium oxideepi-ready substrateetch pitscrystal defectmosaic structurecrystal perfection



[1]
Pearton S J, Yang J C, Cary P H IV, et al. A review of Ga2O3 materials, processing, and devices. Appl Phys Rev, 2018, 5, 011301 doi: 10.1063/1.5006941
[2]
Stepanov S I, Nikolaev V I, Bougrov V E, et al. Gallium oxide: properties and applications− a review. Rev Adv Mater Sci, 2016, 44, 63
[3]
Butenko P N, Guzilova L I, Chikiryaka A V, et al. Impact on the subsurface layers of the single-crystal β-Ga2O3 wafers induced by a mechanical wear. Mater Sci Semicond Process, 2022, 143, 106520 doi: 10.1016/j.mssp.2022.106520
[4]
Gao S, Wu Y Q, Kang R K, et al. Nanogrinding induced surface and deformation mechanism of single crystal β-Ga2O3. Mater Sci Semicond Process, 2018, 79, 165 doi: 10.1016/j.mssp.2017.12.017
[5]
Huang C J, Mu W X, Zhou H, et al. Effect of OH on chemical mechanical polishing of β-Ga2O3 (100) substrate using an alkaline slurry. RSC Adv, 2018, 8, 6544 doi: 10.1039/C7RA11570A
[6]
Oshima T, Hashiguchi A, Moribayashi T, et al. Electrical properties of Schottky barrier diodes fabricated on (001) β-Ga2O3 substrates with crystal defects. Jpn J Appl Phys, 2017, 56, 086501 doi: 10.7567/JJAP.56.086501
[7]
Kasu M, Oshima T, Hanada K, et al. Crystal defects observed by the etch-pit method and their effects on Schottky-barrier-diode characteristics on (-201) β-Ga2O3. Jpn J Appl Phys, 2017, 56, 091101 doi: 10.7567/JJAP.56.091101
[8]
Williamson G K, Hall W H. X-ray line broadening from filed aluminium and wolfram. Acta Metall, 1953, 1, 22 doi: 10.1016/0001-6160(53)90006-6
[9]
Boiko M E, Sharkov M D, Boiko A M, et al. Investigation of the atomic, crystal, and domain structures of materials based on X-ray diffraction and absorption data: A review. Tech Phys, 2015, 60, 1575 doi: 10.1134/S1063784215110067
[10]
Yao Y Z, Sugawara Y, Ishikawa Y. Observation of dislocations in β-Ga2O3 single-crystal substrates by synchrotron X-ray topography, chemical etching, and transmission electron microscopy. Jpn J Appl Phys, 2020, 59, 045502 doi: 10.35848/1347-4065/ab7dda
[11]
Yao Y Z, Sugawara Y, Sato K, et al. Etch pit formation on β-Ga2O3 by molten KOH+NaOH and hot H3PO4 and their correlation with dislocations. J Alloys Compd, 2022, 910, 164788 doi: 10.1016/j.jallcom.2022.164788
[12]
Lu D Z, Jiang Q T, Ma X M, et al. Defect-related etch pits on crystals and their utilization. Crystals, 2022, 12, 1549 doi: 10.3390/cryst12111549
[13]
Mazzolini P, Vogt P, Schewski R, et al. Faceting and metal-exchange catalysis in (010) β-Ga2O3 thin films homoepitaxially grown by plasma-assisted molecular beam epitaxy. APL Mater, 2019, 7, 022511 doi: 10.1063/1.5054386
[14]
Huang H C, Ren Z J, Chan C, et al. Wet etch, dry etch, and MacEtch of β-Ga2O3: A review of characteristics and mechanism. J Mater Res, 2021, 36, 4756 doi: 10.1557/s43578-021-00413-0
[15]
Ogawa K, Ogawa N, Kosaka R, et al. AFM observation of etch-pit shapes on β-Ga2O3 (001) surface formed by molten alkali etching. Mater Sci Forum, 2020, 1004, 512 doi: 10.4028/www.scientific.net/MSF.1004.512
[16]
Zarichny A A, Butenko P N, Boiko M E, et al. The analysis of the etch pits parameters in the ( $ \bar{2}01 $) plane of the β-Ga2O3 substrate crystals. Materials Physics and Mechanics, 2023, 51(3), 174 doi: 10.18149/MPM.5132023_6
[17]
Ueda O, Ikenaga N, Koshi K, et al. Structural evaluation of defects in β-Ga2O3 single crystals grown by edge-defined film-fed growth process. Jpn J Appl Phys, 2016, 55, 1202BD doi: 10.7567/JJAP.55.1202BD
Fig. 1.  (Color online) The scheme of the lattice crystallographic basis in the β-Ga2O3 crystal sample. “A region” is the central region with a high level of crystal perfection; “B region” is the edge region with a lower crystal perfection.

Fig. 2.  (Color online) XRD ω-scan curves for the β-Ga2O3 in the as-cut sample, (a) $ \bar{8}04 $ reflection of A region; (b) $ \bar{6}03 $ reflection of B region.

Fig. 3.  (Color online) XRD $\theta $−2$\theta $ curve pattern for the β-Ga2O3 sample in the as-cut state, the $\bar201 $ reflection, B region.

Fig. 4.  SEM images of the surface of β-Ga2O3 samples (A region) that were subjected to etching at the following modes: (a) 10 min/250 °C/H3PO4 (EM2); (b) 5 min/200 °C/KOH (EM3). The crystallographic orientation depicted in (a) is applicable for (b). [$\bar40\bar1 $]p is a projection of [$\bar40\bar1 $] direction on ($\bar201 $) plane.

Fig. 5.  (Color online) The etching pits distribution along the sample surface (B region): (a) optical image of the surface of the β-Ga2O3 sample subjected to EM2; (b) distribution of the etch pits at this surface.

Fig. 6.  SEM images of the β-Ga2O3 sample surfaces (B region), subjected to: (a) as-cut sample; (b) AM1 + EM2; (c) AM2 + EM2; (d) AM3 + EM2; (e) AM4 + EM2; (f) AM3 + EM3; and (g) AM4 + EM3. The crystallographic orientation depicted in (a) is applicable for (b−g). [$\bar40\bar1 $]p is a projection of the [$\bar40\bar1 $] direction.

Fig. 7.  XRD ω-scan curve for the β-Ga2O3 sample upon the AM2 + EM2 procedure for the $\bar201 $ reflection: (a) A region; (b) B region.

Fig. 8.  XRD data for the β-Ga2O3 sample upon AM4 + EM2: (a) θ−2θ curve pattern ($\bar603 $ reflection); (b) ω-scan pattern ($\bar603 $ reflection); both are registered in the B region.

Table 1.   XRD measurements for the β-Ga2O3 sample, the B region. Average peak splitting for curves of diffraction reflection (CDR) related to the stage of measuring, the CDR type (θ−2θ or ω-scanning), and the reflection set-of-indices.

CDR Extra peak shift (arcmin)
As-cut AM2 + EM2 AM4 + EM2
θ−2θ ω θ−2θ ω θ−2θ ω
$ \bar{2}01 $ 0.5 −0.6, 0.7 0 −0.8 0 1.1
$ \bar{4}02 $ 1.5 ±0.7 0 0.7 0 0
$ \bar{6}03 $ 0 −1.0, 0.8 0 0.7 0 0
$ \bar{8}04 $ 0 0 0 1.0 0 0
$ \overline{10}05 $ 0 −2.7, 2.9 0 1.8 0 0
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[1]
Pearton S J, Yang J C, Cary P H IV, et al. A review of Ga2O3 materials, processing, and devices. Appl Phys Rev, 2018, 5, 011301 doi: 10.1063/1.5006941
[2]
Stepanov S I, Nikolaev V I, Bougrov V E, et al. Gallium oxide: properties and applications− a review. Rev Adv Mater Sci, 2016, 44, 63
[3]
Butenko P N, Guzilova L I, Chikiryaka A V, et al. Impact on the subsurface layers of the single-crystal β-Ga2O3 wafers induced by a mechanical wear. Mater Sci Semicond Process, 2022, 143, 106520 doi: 10.1016/j.mssp.2022.106520
[4]
Gao S, Wu Y Q, Kang R K, et al. Nanogrinding induced surface and deformation mechanism of single crystal β-Ga2O3. Mater Sci Semicond Process, 2018, 79, 165 doi: 10.1016/j.mssp.2017.12.017
[5]
Huang C J, Mu W X, Zhou H, et al. Effect of OH on chemical mechanical polishing of β-Ga2O3 (100) substrate using an alkaline slurry. RSC Adv, 2018, 8, 6544 doi: 10.1039/C7RA11570A
[6]
Oshima T, Hashiguchi A, Moribayashi T, et al. Electrical properties of Schottky barrier diodes fabricated on (001) β-Ga2O3 substrates with crystal defects. Jpn J Appl Phys, 2017, 56, 086501 doi: 10.7567/JJAP.56.086501
[7]
Kasu M, Oshima T, Hanada K, et al. Crystal defects observed by the etch-pit method and their effects on Schottky-barrier-diode characteristics on (-201) β-Ga2O3. Jpn J Appl Phys, 2017, 56, 091101 doi: 10.7567/JJAP.56.091101
[8]
Williamson G K, Hall W H. X-ray line broadening from filed aluminium and wolfram. Acta Metall, 1953, 1, 22 doi: 10.1016/0001-6160(53)90006-6
[9]
Boiko M E, Sharkov M D, Boiko A M, et al. Investigation of the atomic, crystal, and domain structures of materials based on X-ray diffraction and absorption data: A review. Tech Phys, 2015, 60, 1575 doi: 10.1134/S1063784215110067
[10]
Yao Y Z, Sugawara Y, Ishikawa Y. Observation of dislocations in β-Ga2O3 single-crystal substrates by synchrotron X-ray topography, chemical etching, and transmission electron microscopy. Jpn J Appl Phys, 2020, 59, 045502 doi: 10.35848/1347-4065/ab7dda
[11]
Yao Y Z, Sugawara Y, Sato K, et al. Etch pit formation on β-Ga2O3 by molten KOH+NaOH and hot H3PO4 and their correlation with dislocations. J Alloys Compd, 2022, 910, 164788 doi: 10.1016/j.jallcom.2022.164788
[12]
Lu D Z, Jiang Q T, Ma X M, et al. Defect-related etch pits on crystals and their utilization. Crystals, 2022, 12, 1549 doi: 10.3390/cryst12111549
[13]
Mazzolini P, Vogt P, Schewski R, et al. Faceting and metal-exchange catalysis in (010) β-Ga2O3 thin films homoepitaxially grown by plasma-assisted molecular beam epitaxy. APL Mater, 2019, 7, 022511 doi: 10.1063/1.5054386
[14]
Huang H C, Ren Z J, Chan C, et al. Wet etch, dry etch, and MacEtch of β-Ga2O3: A review of characteristics and mechanism. J Mater Res, 2021, 36, 4756 doi: 10.1557/s43578-021-00413-0
[15]
Ogawa K, Ogawa N, Kosaka R, et al. AFM observation of etch-pit shapes on β-Ga2O3 (001) surface formed by molten alkali etching. Mater Sci Forum, 2020, 1004, 512 doi: 10.4028/www.scientific.net/MSF.1004.512
[16]
Zarichny A A, Butenko P N, Boiko M E, et al. The analysis of the etch pits parameters in the ( $ \bar{2}01 $) plane of the β-Ga2O3 substrate crystals. Materials Physics and Mechanics, 2023, 51(3), 174 doi: 10.18149/MPM.5132023_6
[17]
Ueda O, Ikenaga N, Koshi K, et al. Structural evaluation of defects in β-Ga2O3 single crystals grown by edge-defined film-fed growth process. Jpn J Appl Phys, 2016, 55, 1202BD doi: 10.7567/JJAP.55.1202BD
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    Received: 18 May 2023 Revised: 23 June 2023 Online: Accepted Manuscript: 14 October 2023Uncorrected proof: 27 November 2023Published: 10 December 2023

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      Pavel Butenko, Michael Boiko, Mikhail Sharkov, Aleksei Almaev, Aleksnder Kitsay, Vladimir Krymov, Anton Zarichny, Vladimir Nikolaev. High-temperature annealing of (${\bar{\mathbf{2}}}{\mathbf{01}}$) β-Ga2O3 substrates for reducing structural defects after diamond sawing[J]. Journal of Semiconductors, 2023, 44(12): 122801. doi: 10.1088/1674-4926/44/12/122801 ****P Butenko, M Boiko, M Sharkov, A Almaev, A Kitsay, V Krymov, A Zarichny, V Nikolaev. High-temperature annealing of (${\bar{\mathbf{2}}}{\mathbf{01}}$) β-Ga2O3 substrates for reducing structural defects after diamond sawing[J]. J. Semicond, 2023, 44(12): 122801. doi: 10.1088/1674-4926/44/12/122801
      Citation:
      Pavel Butenko, Michael Boiko, Mikhail Sharkov, Aleksei Almaev, Aleksnder Kitsay, Vladimir Krymov, Anton Zarichny, Vladimir Nikolaev. High-temperature annealing of (${\bar{\mathbf{2}}}{\mathbf{01}}$) β-Ga2O3 substrates for reducing structural defects after diamond sawing[J]. Journal of Semiconductors, 2023, 44(12): 122801. doi: 10.1088/1674-4926/44/12/122801 ****
      P Butenko, M Boiko, M Sharkov, A Almaev, A Kitsay, V Krymov, A Zarichny, V Nikolaev. High-temperature annealing of (${\bar{\mathbf{2}}}{\mathbf{01}}$) β-Ga2O3 substrates for reducing structural defects after diamond sawing[J]. J. Semicond, 2023, 44(12): 122801. doi: 10.1088/1674-4926/44/12/122801

      High-temperature annealing of (${\bar{\mathbf{2}}}{\mathbf{01}}$) β-Ga2O3 substrates for reducing structural defects after diamond sawing

      DOI: 10.1088/1674-4926/44/12/122801
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      • Pavel Butenko received his PhD from Peter the Great St. Petersburg Polytechnic University, St. Petersburg, Russia in 2006. He has held various positions at universities in Russia, Germany and China. He is currently a senior researcher in Physics of Shaped Crystals Laboratory, Solid State Physics Department at Ioffe Institute, Russian Academy of Sciences, St. Petersburg, Russia and Laboratory of Ultrawide Bandgap Semiconductors, Department of Semiconductor Electronics and Semiconductor Physics at MISIS University, Moscow, Russia. His research interests include: metal-oxide semiconductors; liquid-phase crystal growth and epitaxy; obtaining free-standing substrates by exfoliation; structure characterization; structure defects
      • Michael Boiko received his PhD in Ioffe Institute, Russian Academy of Sciences, Saint-Petersburg, Russia in 1993. He is currently associated professor with Ioffe Institute. At present his research interest include XRD, SAXS, EXAFS of crystal structure and super structure of domains in semiconductors and dielectrics
      • Mikhail Sharkov received his PhD in Ioffe Institute, Russian Academy of Sciences, St. Petersburg, Russia in 2009. Now he is working in the same institute at a position of senior researcher. His regions of interest are X-ray-based methods of materials studying, semiconductor heterostructures and XRD data modeling
      • Aleksei Almaev received his PhD in the area of Physical and Mathematical Sciences from National Research Tomsk State University, Tomsk, Russia, in 2018. He is currently a Head of the Laboratory of Metal Oxide Semiconductors at Research and Development Center for Advanced Technologies in Microelectronics of the National Research Tomsk State University. His current research interests are metal oxide semiconductors, related devices and functional coatings
      • Aleksnder Kitsay received his Master’s degree in engineering in 1976 from St. Petersburg State Institute of Technology, St. Petersburg, Russia. He worked as a researcher at the V. G. Khlopin Radium Institute, St. Petersburg, Russia. He is currently a researcher in Physics of Shaped Crystals Laboratory, Solid State Physics Department at Ioffe Institute, Russian Academy of Sciences. His current research interests include semiconductor crystal growth by flux method
      • Vladimir Krymov received his PhD in Ioffe Institute, Russian Academy of Sciences, St. Petersburg, Russia in 1978. No he is working as a senior researcher at the Ioffe Institute, Russian Academy of Sciences. His research interests include the growth and characterization of sapphire and gallium oxide bulk crystals
      • Anton Zarichny got his bachelor's degree in 2017 and his master's degree in 2023 from Peter the Great St. Petersburg Polytechnic University, St. Petersburg, Russia. Now he is a PhD student in Physics of Shaped Crystals Laboratory at Ioffe Institute, Russian Academy of Sciences. His research focuses on the characterization of ultrawide bandgap metal-oxide semiconductors
      • Vladimir Nikolaev received a PhD in solid state physics from the Ioffe Institute, St. Petersburg, Russia in 1989. In 1990, Dr. Nikolaev was awarded the Prize of the Physical Society of the Ioffe Institute for the discovery of the electro-plastic effect in ferroelectric crystals. Currently, Dr. Nikolaev is the Head of the Physics of Shaped Crystals laboratory at the Ioffe Institute. He is also the founder and CEO of Perfect Crystals LLC. He has published more than 300 scientific articles in peer-reviewed journals, has six granted patents and several chapters in books on electronics and smart materials. He is on the editorial board of the Technical Physics journal
      • Corresponding author: pavel.butenko@mail.ioffe.ru
      • Received Date: 2023-05-18
      • Revised Date: 2023-06-23
      • Available Online: 2023-10-14

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