1. Institute of Electronic CAD, Xidian University, Xi'an 710071, ChinaInstitute of Electronic CAD, Xidian University, Xi'an 710071, China
2. Key Laboratory of High-Speed Circuit Design and EMC, Ministry of Education, Xidian University, Xi'an 710071, ChinaKey Laboratory of High-Speed Circuit Design and EMC, Ministry of Education, Xidian University, Xi'an 710071, China
Abstract: A synchronous boost DC-DC converter with an adaptive dead time control (DTC) circuit and anti-ringing circuit is presented. The DTC circuit is used to provide adjustable dead time and zero inductor current detection for power transistors and therefore, a high efficiency is achieved by minimizing power losses, such as the shoot-through current loss, the body diode conduction loss, the charge-sharing loss and the reverse inductor current loss. Simultaneously, a novel anti-ringing circuit controlled by the switching sequence of power transistors is developed to suppress the ringing when the converter enters the discontinuous conduction mode (DCM) for low electromagnetic interference (EMI) and additional power savings. The proposed converter has been fabricated in a 0.6 μm CDMOS technology. Simulation and experimental results show that the power efficiency of the boost converter is above 81% under different load currents from 10 to 250 mA and a peak efficiency of 90% is achieved at about 100 mA. Moreover, the ringing is easily suppressed by the anti-ringing circuit and therefore the EMI noise is attenuated.
The boost DC-DC converter, which is able to deliver a high output voltage with a very low power supply[1-3], is widely used for mobile applications owing to its favorable characteristics, such as high efficiency, low quiescent current, small size, wide range of input voltage and excellent driving capacity[4-7]. However, the DC-DC converter operates in switch mode, especially when the converter works in discontinuous conduction mode (DCM), ringing occurs. On one hand, ringing lowers the power efficiency; on the other hand, ringing causes large switching noise and serious electromagnetic interference (EMI). EMI noise may be radiated in free space and damage the radio frequency (RF) circuits. Now, some passive and active EMI filtering methods[8, 9] are presented to attenuate the EMI noise, but those techniques increase the size and the cost of a printed circuit board (PCB), which is not suitable for portable applications. In Ref. [10], a time varying resistor network, which is connected between the switching node and the power supply of the DC-DC converter, is proposed to solve this problem. Unfortunately, the time varying resistor network should be carefully designed to achieve its best function, which requires a complicated control circuit and the die size will be increased. Meanwhile, the light load efficiency is decreased when this method is used.
In this paper, a novel boost DC-DC converter with an adaptive dead time control circuit and anti-ringing circuit is presented. By this technique, the EMI noise is effectively suppressed and high power efficiency is achieved. Section 2 describes the formation of ringing when boost DC-DC converter operates in DCM. Section 3 analyzes the working principle of the proposed boost converter thoroughly. The experimental results are presented in Section 4 and the conclusions are given in Section 5.
2.
Ringing formation
Figure 1 shows the schematic of a conventional synchronous boost DC-DC converter: VIN represents the power supply and VO is the output; L is an energy transferring inductor; CO is an output filtering capacitor; RL is the load resistor; CX is the parasitic capacitor at node VLX; and IL stands for the current through the inductor L. Normally, to achieve low on-resistance and high efficiency, the power switches MN and MP are always very large, so CX cannot be ignored. There are three main stages when the boost converter works in DCM. Figure 2 illustrates the timing diagram and equivalent circuits.
Figure
1.
Schematic of a conventional synchronous boost DC-DC converter.
During stage 1 (t0 < t < t1), MN is on and MP is off. VLX and CX are shorted to ground. IL ramps up at a slope of VIN/L from zero and the energy stored in inductor L also increases.
During stage 2 (t1 < t < t2), MN is off and MP is on. VLX is equal to VO and CX is paralleled with output capacitor CO. IL ramps down at a slope of (VIN -VO)/L and flows into the output VO. The energy stored in inductor L depletes gradually. At the end of this stage, IL decreases to zero.
During stage 3 (t2 < t < t3), both MN and MP are off. Inductor L and parasitic capacitor CX form a resonant tank. Ringing will appear at the VLX node, causing large EMI in the system. In this stage, the following equations can be obtained:
IL(t)=CXdVLX(t)dt,
(1)
VIN−VLX(t)=LdIL(t)dt.
(2)
According to Eqs. (1) and (2), we can get
d2VLX(t)dt2+1LCXVLX(t)=1LCXVIN.
(3)
Moreover
VLX(t2)=VO,
(4)
V′LX(t2)=1CXIL(t2)=0.
(5)
From Eqs. (3)-(5), the resonant voltage at node VLX can be given by
VLX(t)=VIN+(VO−VIN)cosω0(t−t2),t2⩽t⩽t3,
(6)
and the resonant current can be derived as
IL(t)=VIN−VOω0Lsinω0(t−t2),t2⩽t⩽t3,
(7)
where ω0 is calculated by
ω0=1√LCX.
(8)
Today and in the future, small-value off-chip inductors[11, 12] or even on-chip inductors[13] are and will be widely used for portable applications to achieve small size and low cost. Thus, the oscillation frequency at the VLX node gets higher and higher. Large ringing and EMI noise may seriously affect RF circuits and decrease the power efficiency. In addition, the resonant current sinks and sources current from VIN repeatedly, which therefore results in poor stability of the power supply.
3.
Proposed Boost DC-DC converter
3.1
Architecture
In order to suppress the ringing and improve the power efficiency, as shown in Fig. 3(a), a novel boost converter with a dead time control (DTC) circuit and an anti-ringing circuit is proposed. D is the body diode of the P-channel metal-oxide semiconductor (PMOS) switch MP. The substrate of the MP should be connected to the highest voltage of the boost converter VO and the substrate of the N-channel metal-oxide semiconductor (NMOS) switch MN should be tied to the ground to make sure the normal operation of DC-DC converter. A compensation block[14-18] ensures the stability of the converter and the pulse width modulator (PWM) module provides the duty cycle. The soft-start signal VSTART minimizes the inrush current and the output overshoot during normal startup. Timing diagram of the proposed converter is shown in Fig. 3(b), which is different from the timing diagram of a conventional converter shown in Fig. 2(a) in two aspects.
(1) Dead time, during which the power transistors MP and MN are both off, is added to reduce shoot-through current loss, body diode conduction loss and charge-sharing loss; the DTC circuit provides an optimal dead time. Moreover, the DTC circuit can avoid the reverse inductor current from lowering the power efficiency when the inductor current reaches zero.
(2) During stage 3, ringing is eliminated by the anti-ringing circuit based on the switching sequence of power transistors. Therefore, low EMI and high efficiency can be achieved.
3.2
DTC circuit
The power switches MN and MP always have very low on-resistances for the purpose of obtaining high efficiency, so MN and MP should not conduct at the same time to avoid a large shoot-through current that greatly degrades the efficiency and causes large glitches in the inductor current and output voltage. To solve this problem, a dead time between stages 1 and 2 is needed. During the dead time, both MN and MP are off. Inductor current IL charges the parasitic capacitor CX and VLX goes up from zero. It should be noted that the optimal dead time TOPT is related to the load condition and should satisfy the equation as follows:
TOPT=VOCXIPEAK,
(9)
where IPEAK is the peak inductor current, which is proportional to the load current and thus TOPT is finally determined by the load current when VO and CX are given. If the dead time is fixed as ΔT and ΔT is designed according to the medium load of the converter, extra power losses caused by the charge-sharing and the body diode conduction will be introduced, which can easily be understood as follows.
(1) Body diode conduction loss. As shown in Fig. 4(a), assuming the load current is very large and hence the fixed dead time ΔT is much longer than the optimal dead time TOPT, the body diode D will conduct and VLX will be clamped to VO+VD (forward voltage drop of diode D). Since the voltage drop across the body diode is much higher than that across the power switch MP, conversion efficiency is decreased due to the body diode conduction loss.
Figure
4.
(a) Body diode conduction loss. (b) Charge-sharing loss.
(2) Charge-sharing loss. As shown in Fig. 4(b), if the load current is very small and hence ΔT is much shorter than TOPT, MP will be turned on before VLX reaches VO. Energy stored in the output capacitor CO will charge CX until VLX goes up to VO. That is to say, the energy stored in CO for the load is depleted because of the charge-sharing loss. As a result, a dynamic dead time optimization is required.
In this design, a DTC circuit that can provide an adaptive dead time is presented. Compared with dead time optimization methods[19, 20] that need complex algorithms to find out the optimal dead time, the proposed DTC circuit can easily adjust the dead time depending on the load current with a very compact structure. As shown in Fig. 5, the DTC circuit is composed of transistors M1-M9, a driver and a constant current source IB. The sources of M2 and M5 are connected to the node VLX while the sources of M1, M3 and M4 are connected to VO. The aspect ratios of M1-M9 are designed as follows:
Figure 6 shows the simulation results of the proposed DTC circuit. As mentioned before, at the end of stage 1, MN is turned off immediately and VLX goes up from zero. Once VLX > VO, current I2 goes larger than current I3 because source-to-gate voltage of M2 is higher than that of M3. Since I6=K2I2 and I5=K2I3, I6 > I5. Moreover, I5 > I4, I6 is thus much larger than I4 and the voltage at node VA drops to zero rapidly, as shown in Fig. 6(a). MP will be turned on and then stage 2 starts. Therefore, adaptive dead time control is achieved. On the contrary, at the end of stage 2, if a reverse inductor current happens, VLX < VO and the VA node voltage pulls up to high quickly, as shown in Fig. 6(b). MP is turned off and then stage 3 begins, which prevents the reverse inductor current loss from lowering the power efficiency.
Figure
6.
Simulation results of the proposed DTC circuit.
From Fig. 2(a), ringing occurs during stage 3, causing large EMI. To overcome this drawback, a novel anti-ringing circuit is developed. As shown in Fig. 7, the circuit consists of two level shifters, a PMOS switch MS, a buffer and a dead time detection (DTD) circuit. The substrate of MS is biased by VO. When both MN and MP are off in stage 3, MS is turned on. The oscillation loop is broken by shorting the inductor L and hence ringing is effectively suppressed.
Figure
7.
Schematic of the proposed anti-ringing circuit.
The difficulty of designing the anti-ringing circuit is to generate a proper drive signal to make sure MS is turned on only in stage 3 without affecting the operation of the converter in other stages. It is obvious that both MN and MP are also off during the dead time. If control signal VC1 is decided only by the states of MN and MP, MS will conduct in dead time and the energy stored in inductor L will be wasted by the on-resistance of MS instead of transferring to VO, which results in large power loss. To overcome this problem, a DTD circuit is used. From Fig. 7, output signal VC of the DTD circuit is related to the state of Q besides the states of MN and MP. VC is first converted by the level shifter and then buffered to get VC1 to control MS. Table 1 shows the state transition table of the proposed DTD circuit. It can be seen from the table that though both MN and MP have the same states in stage 3 and dead time, the state of Q is different and therefore MS is switched on only in stage 3. Furthermore, the proposed DTD circuit is very compact and nearly has no time delay. Figure 8 shows the simulation results of the proposed anti-ringing circuit. From the results, during the operation period T, drive signal VC is low only in stage 3, which agrees with the theory analysis above.
Table
1.
State transition table of the proposed DTD circuit.
It should be noted that drive signals VC1 and VP should be powered by VO, which is the highest voltage of the converter. However, VN and the DTD circuit are powered by VIN, so a level shifter is needed to achieve the conversion of different voltage levels. The schematic and timing diagram are shown in Fig. 9.
A boost converter with the proposed anti-ringing circuit is simulated and the simulation is conducted with the following typical application condition: VIN= 3.3 V, VO= 4.6 V, L= 1.5 μH, CO= 4.7 μF, clock frequency fS= 1.6 MHz and temperature TA= 25 ℃. A high switching frequency ensures a small-value off-chip inductor can be used. In order to verify the advantages of the proposed boost converter, simulation of a boost converter without an anti-ringing circuit is also performed and the results are shown in Fig. 10(a). From the results, ringing occurs when the converter operates in DCM. Figure 10(b) shows the results of the proposed boost DC-DC converter and that the ringing is effectively suppressed with the developed anti-ringing circuit.
Figure
10.
Simulation results. (a) A boost converter without anti-ringing circuit. (b) Proposed boost converter with anti-ringing circuit.
The designed boost DC-DC converter with both the proposed DTC circuit and the proposed anti-ringing circuit has been fabricated using the 0.6 μm CDMOS process. Figure 11 shows the micrograph of the proposed converter and the die size is about 2.2 × 1.5 mm2. The total area of the DTC circuit and anti-ringing circuit is only 0.03 mm2, which is less than 1% of the die size. The converter is able to provide a maximum load current of 250 mA at an input voltage ranging from 2.5 to 4.5 V. The output voltage can be externally set from 4 to 8 V with a resistor divider. Digital soft-start, cycle-by-cycle current limit and thermal shutdown are also integrated in this circuit in order to improve the reliability of the boost converter. The test circuit of the proposed boost DC-DC converter is shown in Fig. 12. The component values and output voltage are shown in Table 2.
Figure
11.
Micrograph of the proposed boost DC-DC converter.
Figure 13 presents the experimental results of the proposed boost DC-DC converter under the condition of VIN= 3.3 V, VO= 4.6 V and IO= 250 mA (maximum load). The converter works in continuous conduction mode (CCM) and the output voltage ripple is only 35 mV.
Figure 14 presents the experimental results of the proposed boost DC-DC converter under the condition of VIN= 3.3 V, VO= 4.6 V and IO= 30 mA. The converter works in discontinuous conduction mode (DCM) and the ringing appeared at node VLX when both MN and MP are off has effectively been suppressed. The measured waveforms agree with the simulation results and theory analysis perfectly. Furthermore, by carefully designing the DTC circuit, the on time of body diode is only about 15 ns and the duration of reverse inductor current is only about 50 ns owing to the inherent propagation delay in the DTC circuit and power transistors.
Figure 15(a) shows the reference voltage of the proposed boost converter under the condition of VIN= 3.3 V, VO= 4.6 V, IO= 0 mA and TA=−40 to 125 ℃. The variation of the reference voltage is only 2.6 mV under a wide range of temperatures.
Figure 15(b) shows the line regulation of the proposed boost converter under the condition of VIN= 2.5-4.5 V, VO= 4.6 V, IO= 5 mA and TA= 25 ℃. The variation of the output voltage is only 1 mV and the line regulation is less than 0.03% under a wide range of input voltages.
Figure 15(c) shows the load regulation of the proposed boost converter under the condition of VIN= 3.3 V, VO= 4.6 V, IO= 0-250 mA and TA= 25 ℃. The variation of the output voltage is only 12 mV and the load regulation is less than 0.3% under a wide range of load currents.
Figure 15(d) shows the power efficiency of the proposed boost converter under the condition of VIN= 3.3 V, VO= 4.6 V, IO= 10-250 mA and TA= 25 ℃. By using the internal synchronous rectification, a maximum power efficiency of 90% is obtained at about 100 mA load current. Also, by improving the switching timing of power transistors with the proposed DTC circuit and anti-ringing circuit, the power efficiency of the boost converter is above 81% under different load currents from 10 to 250 mA. Table 3 shows the performance comparison of the proposed boost DC-DC converter and the EUP2512 under room temperature. From the comparison results, high efficiency is achieved by using the proposed technique.
Table
3.
Performance comparison summary of the chips.
In this paper, a synchronous boost DC-DC converter with proposed DTC circuit and anti-ringing circuit is analyzed and successfully achieved. The DTC circuit provides adaptive dead time control and zero inductor current detection, thus helping in improving the power efficiency by minimizing the shoot-through current loss, the body diode conduction loss, the charge-sharing loss and the reverse inductor current loss. Additionally, the proposed anti-ringing circuit with a DTD cell not only attenuates the EMI noise but also further enhances the power efficiency by suppressing the ringing when the boost converter works in DCM. Experimental results show that the designed boost DC-DC converter achieves high efficiency and low EMI and that it is suitable for portable devices.
Lai Xinquan, Zeng Huali, Ye Qiang, et al. Design of high efficiency dual-mode buck DC-DC converter. Journal of Semiconductors, 2010, 31(11):115005 doi: 10.1088/1674-4926/31/11/115005
Liu Y X, Liu S B, Li Y M, et al. Design and implementation of a compact frequency synchronisation control circuit using enable input for DC-DC converter. IET Power Electron, 2012, 5(9):1827 doi: 10.1049/iet-pel.2012.0187
[8]
Hamza D, Sawan M, Jain P K. Suppression of common-mode input electromagnetic interference noise in DC-DC converters using the active filtering method. IET Power Electron, 2011, 4(7):776 doi: 10.1049/iet-pel.2010.0200
[9]
Chen Wenjie, Yang Xu, Wang Zhaoan. An active EMI filtering technique for improving passive filter low-frequency performance. IEEE Trans EMC, 2006, 48(1):172 http://ieeexplore.ieee.org/document/1614050/
Wang N, O'Donnell T, Meere R, et al. Thin-film-integrated power inductor on Si and its performance in an 8-MHz buck converter. IEEE Trans Magn, 2008, 44(11):4096 doi: 10.1109/TMAG.2008.2001584
[12]
Du M, Lee H, Liu J. A 5-MHz 91% peak-power-efficiency buck regulator with auto-selectable peak-and valley-current control. IEEE J Solid-State Circuits, 2011, 46(8):1928 doi: 10.1109/JSSC.2011.2151470
[13]
Wibben J, Harjani R. A high-efficiency DC-DC converter using 2 nH integrated inductors. IEEE J Solid-State Circuits, 2008, 43(4):844 doi: 10.1109/JSSC.2008.917321
[14]
Ye Qiang, Liu Jie, Yuan Bing, et al. On-chip frequency compensation with a dual signal path operational transconductance amplifier for a voltage mode control DC/DC converter. Journal of Semiconductors, 2012, 33(4):045006 doi: 10.1088/1674-4926/33/4/045006
Yuan Bing, Lai Xinquan, Jia Xinzhang, et al. Implementation of high stability with on-chip frequency compensation in a current mode DC-DC converter. Journal of Xidian University, 2008, 35(4):685 http://en.cnki.com.cn/Article_en/CJFDTOTAL-XDKD200804019.htm
[18]
Lee C F, Mok P K T. A monolithic current-mode CMOS DC-DC converter with on-chip current-sensing technique. IEEE J Solid-State Circuits, 2004, 39(1):3 http://ieeexplore.ieee.org/document/1261283/
[19]
Yousefzadeh V, Maksimovi D. Sensorless optimization of dead times in DC-DC converters with synchronous rectifiers. IEEE Trans Power Electron, 2006, 21(4):994 doi: 10.1109/TPEL.2006.876850
[20]
Reiter T, Polenov D, Pröbstle H, et al. PWM dead time optimization method for automotive multiphase DC/DC-converters. IEEE Trans Power Electron, 2010, 25(6):1604 doi: 10.1109/TPEL.2009.2038379
Fig. 1.
Schematic of a conventional synchronous boost DC-DC converter.
Lai Xinquan, Zeng Huali, Ye Qiang, et al. Design of high efficiency dual-mode buck DC-DC converter. Journal of Semiconductors, 2010, 31(11):115005 doi: 10.1088/1674-4926/31/11/115005
Liu Y X, Liu S B, Li Y M, et al. Design and implementation of a compact frequency synchronisation control circuit using enable input for DC-DC converter. IET Power Electron, 2012, 5(9):1827 doi: 10.1049/iet-pel.2012.0187
[8]
Hamza D, Sawan M, Jain P K. Suppression of common-mode input electromagnetic interference noise in DC-DC converters using the active filtering method. IET Power Electron, 2011, 4(7):776 doi: 10.1049/iet-pel.2010.0200
[9]
Chen Wenjie, Yang Xu, Wang Zhaoan. An active EMI filtering technique for improving passive filter low-frequency performance. IEEE Trans EMC, 2006, 48(1):172 http://ieeexplore.ieee.org/document/1614050/
Wang N, O'Donnell T, Meere R, et al. Thin-film-integrated power inductor on Si and its performance in an 8-MHz buck converter. IEEE Trans Magn, 2008, 44(11):4096 doi: 10.1109/TMAG.2008.2001584
[12]
Du M, Lee H, Liu J. A 5-MHz 91% peak-power-efficiency buck regulator with auto-selectable peak-and valley-current control. IEEE J Solid-State Circuits, 2011, 46(8):1928 doi: 10.1109/JSSC.2011.2151470
[13]
Wibben J, Harjani R. A high-efficiency DC-DC converter using 2 nH integrated inductors. IEEE J Solid-State Circuits, 2008, 43(4):844 doi: 10.1109/JSSC.2008.917321
[14]
Ye Qiang, Liu Jie, Yuan Bing, et al. On-chip frequency compensation with a dual signal path operational transconductance amplifier for a voltage mode control DC/DC converter. Journal of Semiconductors, 2012, 33(4):045006 doi: 10.1088/1674-4926/33/4/045006
Yuan Bing, Lai Xinquan, Jia Xinzhang, et al. Implementation of high stability with on-chip frequency compensation in a current mode DC-DC converter. Journal of Xidian University, 2008, 35(4):685 http://en.cnki.com.cn/Article_en/CJFDTOTAL-XDKD200804019.htm
[18]
Lee C F, Mok P K T. A monolithic current-mode CMOS DC-DC converter with on-chip current-sensing technique. IEEE J Solid-State Circuits, 2004, 39(1):3 http://ieeexplore.ieee.org/document/1261283/
[19]
Yousefzadeh V, Maksimovi D. Sensorless optimization of dead times in DC-DC converters with synchronous rectifiers. IEEE Trans Power Electron, 2006, 21(4):994 doi: 10.1109/TPEL.2006.876850
[20]
Reiter T, Polenov D, Pröbstle H, et al. PWM dead time optimization method for automotive multiphase DC/DC-converters. IEEE Trans Power Electron, 2010, 25(6):1604 doi: 10.1109/TPEL.2009.2038379
Chinese Journal of Semiconductors , 2005, 26(9): 1848-1853.
Search
GET CITATION
Yajun Li, Xinquan Lai, Qiang Ye, Bing Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. Journal of Semiconductors, 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002
Y J Li, X Q Lai, Q Ye, B Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. J. Semicond., 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002.
Export: BibTexEndNote
Share:
Article Metrics
Article views: 3397 TimesPDF downloads: 105 TimesCited by: 0 Times
History
Received: 27 July 2013Revised: 09 November 2013Online:Published: 01 April 2014
Yajun Li, Xinquan Lai, Qiang Ye, Bing Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. Journal of Semiconductors, 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002 ****Y J Li, X Q Lai, Q Ye, B Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. J. Semicond., 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002.
Citation:
Yajun Li, Xinquan Lai, Qiang Ye, Bing Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. Journal of Semiconductors, 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002
****
Y J Li, X Q Lai, Q Ye, B Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. J. Semicond., 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002.
Yajun Li, Xinquan Lai, Qiang Ye, Bing Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. Journal of Semiconductors, 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002 ****Y J Li, X Q Lai, Q Ye, B Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. J. Semicond., 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002.
Citation:
Yajun Li, Xinquan Lai, Qiang Ye, Bing Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. Journal of Semiconductors, 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002
****
Y J Li, X Q Lai, Q Ye, B Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. J. Semicond., 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002.
Institute of Electronic CAD, Xidian University, Xi'an 710071, China
2.
Key Laboratory of High-Speed Circuit Design and EMC, Ministry of Education, Xidian University, Xi'an 710071, China
Funds:
Project supported by the National Natural Science Foundation of China (No. 61106026) and the Fundamental Research Funds for the Central Universities of China (No. K50511020028)
the National Natural Science Foundation of China61106026
the Fundamental Research Funds for the Central Universities of ChinaK50511020028
A synchronous boost DC-DC converter with an adaptive dead time control (DTC) circuit and anti-ringing circuit is presented. The DTC circuit is used to provide adjustable dead time and zero inductor current detection for power transistors and therefore, a high efficiency is achieved by minimizing power losses, such as the shoot-through current loss, the body diode conduction loss, the charge-sharing loss and the reverse inductor current loss. Simultaneously, a novel anti-ringing circuit controlled by the switching sequence of power transistors is developed to suppress the ringing when the converter enters the discontinuous conduction mode (DCM) for low electromagnetic interference (EMI) and additional power savings. The proposed converter has been fabricated in a 0.6 μm CDMOS technology. Simulation and experimental results show that the power efficiency of the boost converter is above 81% under different load currents from 10 to 250 mA and a peak efficiency of 90% is achieved at about 100 mA. Moreover, the ringing is easily suppressed by the anti-ringing circuit and therefore the EMI noise is attenuated.
The boost DC-DC converter, which is able to deliver a high output voltage with a very low power supply[1-3], is widely used for mobile applications owing to its favorable characteristics, such as high efficiency, low quiescent current, small size, wide range of input voltage and excellent driving capacity[4-7]. However, the DC-DC converter operates in switch mode, especially when the converter works in discontinuous conduction mode (DCM), ringing occurs. On one hand, ringing lowers the power efficiency; on the other hand, ringing causes large switching noise and serious electromagnetic interference (EMI). EMI noise may be radiated in free space and damage the radio frequency (RF) circuits. Now, some passive and active EMI filtering methods[8, 9] are presented to attenuate the EMI noise, but those techniques increase the size and the cost of a printed circuit board (PCB), which is not suitable for portable applications. In Ref. [10], a time varying resistor network, which is connected between the switching node and the power supply of the DC-DC converter, is proposed to solve this problem. Unfortunately, the time varying resistor network should be carefully designed to achieve its best function, which requires a complicated control circuit and the die size will be increased. Meanwhile, the light load efficiency is decreased when this method is used.
In this paper, a novel boost DC-DC converter with an adaptive dead time control circuit and anti-ringing circuit is presented. By this technique, the EMI noise is effectively suppressed and high power efficiency is achieved. Section 2 describes the formation of ringing when boost DC-DC converter operates in DCM. Section 3 analyzes the working principle of the proposed boost converter thoroughly. The experimental results are presented in Section 4 and the conclusions are given in Section 5.
2.
Ringing formation
Figure 1 shows the schematic of a conventional synchronous boost DC-DC converter: VIN represents the power supply and VO is the output; L is an energy transferring inductor; CO is an output filtering capacitor; RL is the load resistor; CX is the parasitic capacitor at node VLX; and IL stands for the current through the inductor L. Normally, to achieve low on-resistance and high efficiency, the power switches MN and MP are always very large, so CX cannot be ignored. There are three main stages when the boost converter works in DCM. Figure 2 illustrates the timing diagram and equivalent circuits.
Figure
1.
Schematic of a conventional synchronous boost DC-DC converter.
During stage 1 (t0 < t < t1), MN is on and MP is off. VLX and CX are shorted to ground. IL ramps up at a slope of VIN/L from zero and the energy stored in inductor L also increases.
During stage 2 (t1 < t < t2), MN is off and MP is on. VLX is equal to VO and CX is paralleled with output capacitor CO. IL ramps down at a slope of (VIN -VO)/L and flows into the output VO. The energy stored in inductor L depletes gradually. At the end of this stage, IL decreases to zero.
During stage 3 (t2 < t < t3), both MN and MP are off. Inductor L and parasitic capacitor CX form a resonant tank. Ringing will appear at the VLX node, causing large EMI in the system. In this stage, the following equations can be obtained:
IL(t)=CXdVLX(t)dt,
(1)
VIN−VLX(t)=LdIL(t)dt.
(2)
According to Eqs. (1) and (2), we can get
d2VLX(t)dt2+1LCXVLX(t)=1LCXVIN.
(3)
Moreover
VLX(t2)=VO,
(4)
V′LX(t2)=1CXIL(t2)=0.
(5)
From Eqs. (3)-(5), the resonant voltage at node VLX can be given by
VLX(t)=VIN+(VO−VIN)cosω0(t−t2),t2⩽t⩽t3,
(6)
and the resonant current can be derived as
IL(t)=VIN−VOω0Lsinω0(t−t2),t2⩽t⩽t3,
(7)
where ω0 is calculated by
ω0=1√LCX.
(8)
Today and in the future, small-value off-chip inductors[11, 12] or even on-chip inductors[13] are and will be widely used for portable applications to achieve small size and low cost. Thus, the oscillation frequency at the VLX node gets higher and higher. Large ringing and EMI noise may seriously affect RF circuits and decrease the power efficiency. In addition, the resonant current sinks and sources current from VIN repeatedly, which therefore results in poor stability of the power supply.
3.
Proposed Boost DC-DC converter
3.1
Architecture
In order to suppress the ringing and improve the power efficiency, as shown in Fig. 3(a), a novel boost converter with a dead time control (DTC) circuit and an anti-ringing circuit is proposed. D is the body diode of the P-channel metal-oxide semiconductor (PMOS) switch MP. The substrate of the MP should be connected to the highest voltage of the boost converter VO and the substrate of the N-channel metal-oxide semiconductor (NMOS) switch MN should be tied to the ground to make sure the normal operation of DC-DC converter. A compensation block[14-18] ensures the stability of the converter and the pulse width modulator (PWM) module provides the duty cycle. The soft-start signal VSTART minimizes the inrush current and the output overshoot during normal startup. Timing diagram of the proposed converter is shown in Fig. 3(b), which is different from the timing diagram of a conventional converter shown in Fig. 2(a) in two aspects.
(1) Dead time, during which the power transistors MP and MN are both off, is added to reduce shoot-through current loss, body diode conduction loss and charge-sharing loss; the DTC circuit provides an optimal dead time. Moreover, the DTC circuit can avoid the reverse inductor current from lowering the power efficiency when the inductor current reaches zero.
(2) During stage 3, ringing is eliminated by the anti-ringing circuit based on the switching sequence of power transistors. Therefore, low EMI and high efficiency can be achieved.
3.2
DTC circuit
The power switches MN and MP always have very low on-resistances for the purpose of obtaining high efficiency, so MN and MP should not conduct at the same time to avoid a large shoot-through current that greatly degrades the efficiency and causes large glitches in the inductor current and output voltage. To solve this problem, a dead time between stages 1 and 2 is needed. During the dead time, both MN and MP are off. Inductor current IL charges the parasitic capacitor CX and VLX goes up from zero. It should be noted that the optimal dead time TOPT is related to the load condition and should satisfy the equation as follows:
TOPT=VOCXIPEAK,
(9)
where IPEAK is the peak inductor current, which is proportional to the load current and thus TOPT is finally determined by the load current when VO and CX are given. If the dead time is fixed as ΔT and ΔT is designed according to the medium load of the converter, extra power losses caused by the charge-sharing and the body diode conduction will be introduced, which can easily be understood as follows.
(1) Body diode conduction loss. As shown in Fig. 4(a), assuming the load current is very large and hence the fixed dead time ΔT is much longer than the optimal dead time TOPT, the body diode D will conduct and VLX will be clamped to VO+VD (forward voltage drop of diode D). Since the voltage drop across the body diode is much higher than that across the power switch MP, conversion efficiency is decreased due to the body diode conduction loss.
Figure
4.
(a) Body diode conduction loss. (b) Charge-sharing loss.
(2) Charge-sharing loss. As shown in Fig. 4(b), if the load current is very small and hence ΔT is much shorter than TOPT, MP will be turned on before VLX reaches VO. Energy stored in the output capacitor CO will charge CX until VLX goes up to VO. That is to say, the energy stored in CO for the load is depleted because of the charge-sharing loss. As a result, a dynamic dead time optimization is required.
In this design, a DTC circuit that can provide an adaptive dead time is presented. Compared with dead time optimization methods[19, 20] that need complex algorithms to find out the optimal dead time, the proposed DTC circuit can easily adjust the dead time depending on the load current with a very compact structure. As shown in Fig. 5, the DTC circuit is composed of transistors M1-M9, a driver and a constant current source IB. The sources of M2 and M5 are connected to the node VLX while the sources of M1, M3 and M4 are connected to VO. The aspect ratios of M1-M9 are designed as follows:
Figure 6 shows the simulation results of the proposed DTC circuit. As mentioned before, at the end of stage 1, MN is turned off immediately and VLX goes up from zero. Once VLX > VO, current I2 goes larger than current I3 because source-to-gate voltage of M2 is higher than that of M3. Since I6=K2I2 and I5=K2I3, I6 > I5. Moreover, I5 > I4, I6 is thus much larger than I4 and the voltage at node VA drops to zero rapidly, as shown in Fig. 6(a). MP will be turned on and then stage 2 starts. Therefore, adaptive dead time control is achieved. On the contrary, at the end of stage 2, if a reverse inductor current happens, VLX < VO and the VA node voltage pulls up to high quickly, as shown in Fig. 6(b). MP is turned off and then stage 3 begins, which prevents the reverse inductor current loss from lowering the power efficiency.
Figure
6.
Simulation results of the proposed DTC circuit.
From Fig. 2(a), ringing occurs during stage 3, causing large EMI. To overcome this drawback, a novel anti-ringing circuit is developed. As shown in Fig. 7, the circuit consists of two level shifters, a PMOS switch MS, a buffer and a dead time detection (DTD) circuit. The substrate of MS is biased by VO. When both MN and MP are off in stage 3, MS is turned on. The oscillation loop is broken by shorting the inductor L and hence ringing is effectively suppressed.
Figure
7.
Schematic of the proposed anti-ringing circuit.
The difficulty of designing the anti-ringing circuit is to generate a proper drive signal to make sure MS is turned on only in stage 3 without affecting the operation of the converter in other stages. It is obvious that both MN and MP are also off during the dead time. If control signal VC1 is decided only by the states of MN and MP, MS will conduct in dead time and the energy stored in inductor L will be wasted by the on-resistance of MS instead of transferring to VO, which results in large power loss. To overcome this problem, a DTD circuit is used. From Fig. 7, output signal VC of the DTD circuit is related to the state of Q besides the states of MN and MP. VC is first converted by the level shifter and then buffered to get VC1 to control MS. Table 1 shows the state transition table of the proposed DTD circuit. It can be seen from the table that though both MN and MP have the same states in stage 3 and dead time, the state of Q is different and therefore MS is switched on only in stage 3. Furthermore, the proposed DTD circuit is very compact and nearly has no time delay. Figure 8 shows the simulation results of the proposed anti-ringing circuit. From the results, during the operation period T, drive signal VC is low only in stage 3, which agrees with the theory analysis above.
Table
1.
State transition table of the proposed DTD circuit.
It should be noted that drive signals VC1 and VP should be powered by VO, which is the highest voltage of the converter. However, VN and the DTD circuit are powered by VIN, so a level shifter is needed to achieve the conversion of different voltage levels. The schematic and timing diagram are shown in Fig. 9.
A boost converter with the proposed anti-ringing circuit is simulated and the simulation is conducted with the following typical application condition: VIN= 3.3 V, VO= 4.6 V, L= 1.5 μH, CO= 4.7 μF, clock frequency fS= 1.6 MHz and temperature TA= 25 ℃. A high switching frequency ensures a small-value off-chip inductor can be used. In order to verify the advantages of the proposed boost converter, simulation of a boost converter without an anti-ringing circuit is also performed and the results are shown in Fig. 10(a). From the results, ringing occurs when the converter operates in DCM. Figure 10(b) shows the results of the proposed boost DC-DC converter and that the ringing is effectively suppressed with the developed anti-ringing circuit.
Figure
10.
Simulation results. (a) A boost converter without anti-ringing circuit. (b) Proposed boost converter with anti-ringing circuit.
The designed boost DC-DC converter with both the proposed DTC circuit and the proposed anti-ringing circuit has been fabricated using the 0.6 μm CDMOS process. Figure 11 shows the micrograph of the proposed converter and the die size is about 2.2 × 1.5 mm2. The total area of the DTC circuit and anti-ringing circuit is only 0.03 mm2, which is less than 1% of the die size. The converter is able to provide a maximum load current of 250 mA at an input voltage ranging from 2.5 to 4.5 V. The output voltage can be externally set from 4 to 8 V with a resistor divider. Digital soft-start, cycle-by-cycle current limit and thermal shutdown are also integrated in this circuit in order to improve the reliability of the boost converter. The test circuit of the proposed boost DC-DC converter is shown in Fig. 12. The component values and output voltage are shown in Table 2.
Figure
11.
Micrograph of the proposed boost DC-DC converter.
Figure 13 presents the experimental results of the proposed boost DC-DC converter under the condition of VIN= 3.3 V, VO= 4.6 V and IO= 250 mA (maximum load). The converter works in continuous conduction mode (CCM) and the output voltage ripple is only 35 mV.
Figure 14 presents the experimental results of the proposed boost DC-DC converter under the condition of VIN= 3.3 V, VO= 4.6 V and IO= 30 mA. The converter works in discontinuous conduction mode (DCM) and the ringing appeared at node VLX when both MN and MP are off has effectively been suppressed. The measured waveforms agree with the simulation results and theory analysis perfectly. Furthermore, by carefully designing the DTC circuit, the on time of body diode is only about 15 ns and the duration of reverse inductor current is only about 50 ns owing to the inherent propagation delay in the DTC circuit and power transistors.
Figure 15(a) shows the reference voltage of the proposed boost converter under the condition of VIN= 3.3 V, VO= 4.6 V, IO= 0 mA and TA=−40 to 125 ℃. The variation of the reference voltage is only 2.6 mV under a wide range of temperatures.
Figure 15(b) shows the line regulation of the proposed boost converter under the condition of VIN= 2.5-4.5 V, VO= 4.6 V, IO= 5 mA and TA= 25 ℃. The variation of the output voltage is only 1 mV and the line regulation is less than 0.03% under a wide range of input voltages.
Figure 15(c) shows the load regulation of the proposed boost converter under the condition of VIN= 3.3 V, VO= 4.6 V, IO= 0-250 mA and TA= 25 ℃. The variation of the output voltage is only 12 mV and the load regulation is less than 0.3% under a wide range of load currents.
Figure 15(d) shows the power efficiency of the proposed boost converter under the condition of VIN= 3.3 V, VO= 4.6 V, IO= 10-250 mA and TA= 25 ℃. By using the internal synchronous rectification, a maximum power efficiency of 90% is obtained at about 100 mA load current. Also, by improving the switching timing of power transistors with the proposed DTC circuit and anti-ringing circuit, the power efficiency of the boost converter is above 81% under different load currents from 10 to 250 mA. Table 3 shows the performance comparison of the proposed boost DC-DC converter and the EUP2512 under room temperature. From the comparison results, high efficiency is achieved by using the proposed technique.
Table
3.
Performance comparison summary of the chips.
In this paper, a synchronous boost DC-DC converter with proposed DTC circuit and anti-ringing circuit is analyzed and successfully achieved. The DTC circuit provides adaptive dead time control and zero inductor current detection, thus helping in improving the power efficiency by minimizing the shoot-through current loss, the body diode conduction loss, the charge-sharing loss and the reverse inductor current loss. Additionally, the proposed anti-ringing circuit with a DTD cell not only attenuates the EMI noise but also further enhances the power efficiency by suppressing the ringing when the boost converter works in DCM. Experimental results show that the designed boost DC-DC converter achieves high efficiency and low EMI and that it is suitable for portable devices.
Lai Xinquan, Zeng Huali, Ye Qiang, et al. Design of high efficiency dual-mode buck DC-DC converter. Journal of Semiconductors, 2010, 31(11):115005 doi: 10.1088/1674-4926/31/11/115005
Liu Y X, Liu S B, Li Y M, et al. Design and implementation of a compact frequency synchronisation control circuit using enable input for DC-DC converter. IET Power Electron, 2012, 5(9):1827 doi: 10.1049/iet-pel.2012.0187
[8]
Hamza D, Sawan M, Jain P K. Suppression of common-mode input electromagnetic interference noise in DC-DC converters using the active filtering method. IET Power Electron, 2011, 4(7):776 doi: 10.1049/iet-pel.2010.0200
[9]
Chen Wenjie, Yang Xu, Wang Zhaoan. An active EMI filtering technique for improving passive filter low-frequency performance. IEEE Trans EMC, 2006, 48(1):172 http://ieeexplore.ieee.org/document/1614050/
Wang N, O'Donnell T, Meere R, et al. Thin-film-integrated power inductor on Si and its performance in an 8-MHz buck converter. IEEE Trans Magn, 2008, 44(11):4096 doi: 10.1109/TMAG.2008.2001584
[12]
Du M, Lee H, Liu J. A 5-MHz 91% peak-power-efficiency buck regulator with auto-selectable peak-and valley-current control. IEEE J Solid-State Circuits, 2011, 46(8):1928 doi: 10.1109/JSSC.2011.2151470
[13]
Wibben J, Harjani R. A high-efficiency DC-DC converter using 2 nH integrated inductors. IEEE J Solid-State Circuits, 2008, 43(4):844 doi: 10.1109/JSSC.2008.917321
[14]
Ye Qiang, Liu Jie, Yuan Bing, et al. On-chip frequency compensation with a dual signal path operational transconductance amplifier for a voltage mode control DC/DC converter. Journal of Semiconductors, 2012, 33(4):045006 doi: 10.1088/1674-4926/33/4/045006
Yuan Bing, Lai Xinquan, Jia Xinzhang, et al. Implementation of high stability with on-chip frequency compensation in a current mode DC-DC converter. Journal of Xidian University, 2008, 35(4):685 http://en.cnki.com.cn/Article_en/CJFDTOTAL-XDKD200804019.htm
[18]
Lee C F, Mok P K T. A monolithic current-mode CMOS DC-DC converter with on-chip current-sensing technique. IEEE J Solid-State Circuits, 2004, 39(1):3 http://ieeexplore.ieee.org/document/1261283/
[19]
Yousefzadeh V, Maksimovi D. Sensorless optimization of dead times in DC-DC converters with synchronous rectifiers. IEEE Trans Power Electron, 2006, 21(4):994 doi: 10.1109/TPEL.2006.876850
[20]
Reiter T, Polenov D, Pröbstle H, et al. PWM dead time optimization method for automotive multiphase DC/DC-converters. IEEE Trans Power Electron, 2010, 25(6):1604 doi: 10.1109/TPEL.2009.2038379
Yajun Li, Xinquan Lai, Qiang Ye, Bing Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. Journal of Semiconductors, 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002 ****Y J Li, X Q Lai, Q Ye, B Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. J. Semicond., 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002.
Yajun Li, Xinquan Lai, Qiang Ye, Bing Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. Journal of Semiconductors, 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002
****
Y J Li, X Q Lai, Q Ye, B Yuan. High efficiency and low electromagnetic interference boost DC-DC converter[J]. J. Semicond., 2014, 35(4): 045002. doi: 10.1088/1674-4926/35/4/045002.